Ultrasonic Flaw Detectors

UT8000 Ultrasonic Flaw Detection

 

Proceq's UT8000 is a new generation of Ultrasonic Flaw Detector. It places a pulser-receiver module in a portable, lightweight control box, compatible with all standard UT probes.

The brilliant UT8000 Live software is available for Apple iPad devices, with unique market leading features such as a comprehensive logbook, time rewind to record echo dynamics and the fastest DAC curve on any device.

The pulser-receiver unit has two distinct pieces, the battery pack and the pulser-receiver. Without the battery pack the pulser-receiver is light enough to mount on most standard drones. The unit is IP67 rated and Mil-STD drop tested.

The Pulser-Receiver specs are as follows:

Configuration                  1 UT channel

Transducer Socket          Lemo 00

Pulse Voltage                  400V

PRF                                    2000Hz

Gain Range                      0-110dB

Bandwidth                       0.5 - 20MHz

Charging and Data          USB Type C

 

Flexible Power 

Comes with a quick switch bayonet style removable battery pack of 6x rechargeable AA batteries.

• Battery pack uses standard AA batteries - Easy switch out if there is no time for charging

• Can use an external USB power bank as another power solution

• Flexible power and weight options for drone or rover mounting.

• Battery pack is a simple bayonet twist and pull, carry a spare and be back in action in seconds.

 

Flexible Screen Capability

Users can choose from the full range of Apple iPad devices. With Apple’s high quality screen technology users have the best screen available on any UT set:

• Adapt screen choice to the application. Mini for tight spaces, iPad pro for no compromises.

• The iPad Pro refresh rate of 120Hz is faster than anything other screen available.

• Broken screen? They are available at a store down the road, back on the job in hours rather than waiting weeks or months for a repair.

 

Software User Interface

Commonly used functions are tied to gestures. Some examples are:

• Vertical swipe for Gain

• Horizontal swipe for Zero offset

• Horizontal pinch for Range

• Drag and drop gates

• Tap for DAC points, record and removal.

The user interface is one of the main selling points. New technicians and old will find the learning curve very simple and operation intuitive.

Flaw Detection

The User Interface makes set-up for flaw detection straightforward, Proceq has added tools to assist with reporting and recording.

Flaw Table

A flaw table is used to record information regarding the reportable flaws detected. This integrates with the logbook functionality and includes the time rewind information. When the technician exports the logbook not only does it include the metadata like serial numbers, settings, location etc, it also includes all information input into the flaw table. Including the time rewind.

We are a renowned supplier of a wide range of Ultrasonic Flaw Detectors. These are a kind of scanning machine with colour LCD/TFT display, used for varied testing purposes. The offered products can work in a temperature range of 0-55O Celsius and need negligible maintenance costs. These are offered with special port compatible to IBM Printer which can be directly attached to main unit in order to print stored A-Scan waveform with calibration data.

Features:

• Fast Scanning Speed
• Wide Viewing Angle
• Auto DAC with - 6dB and -14dB Curves
• Li-ion battery for long battery operation
• Low noise production
• Technical Specifications:
• Test Range: 10 mm to 5000 mm ( in steel ). In Hot Key Mode it has 13 preset values. In Fine Mode it is adjustable in step of 1mm
• Velocity: 1000 meters/second to 9999 meters/second . In Hot Key Mode it has 7 preset values. In Fine Mode it is adjustable in step of 1 meter/second,
• Delay: Variable from 0 to 3000 mm
• Gain: Total Amplifier Gain : 140 dB
• Calibrated Gain: 100 dB adjustable in steps of 0.5,1,2,6,12 or 20 dB
• Rejection: 0 to 80% FSH with LED indication
• Rectification: Full wave rectification with filtering
• Frequency: Broad Band amplifier 0.5 MHz to 15 MHz
• Test Modes: Pulse Echo and Transmit/Receiver
• Connectors: BNC and LEMO ( Size 1 ) both are provided
• Monitor: Dual gate adjustable in 1% of Screen width with Positive/Negative logic, Gate Expand modes
• Gate Expand: Expands Range to width of the gate
• A-Scan memory: 200 Trace Patterns can be stored, recalled, printed or transferred to PC via RS-232 serial port
• Calibration Set-up : 50 different calibration set-ups can be Stored and Recalled
• Software: Using “EinSoft TFT” software A-Scan with calibration set-ups can be transferred to PC via RS-232 serial link for storage in PC or printing
• Display: High brightness colour TFT LCD Display. Display area 122x92mm (320 x 240 Pixel). Eleven different colour scheme options
• Full Screen: By pressing Zoom key A-Scan can be displayed in Full Screen area
• Reference A-Scan: Reference A-Scan pattern of standard test object can saved and recalled in the background for easy comparison during testing
• DAC: DAC curve can be entered using minimum 2 to maximum 10 points and then digitally drawn with –6dB and –14dB curves
• Digital Readout and Trig
• Function: Thickness/Depth can be displayed in digital readout when using a normal probe and Beam path, Surface Distance and Depth are directly displayed when angle probe is in use
• Update Rate: 50Hz
• Power: Lithium-Ion Battery pack 14.4VDC, 4AH, gives 8 hours continuous operation from fully charged battery
• Charger: Input Voltage 100 to 240 VAC. Charges status indicator is provided.
• Temperature: 0 to 55° C
• Size: 152x255x70 mm ( HxWxD )
• Weight: 2.3 Kgs. with Battery